Do not use this unit to service trailers outside of its intended working range which is 6 above dock and 4 below dock. Before attempting any repair on a dock leveler, please read the following outline. Owners manual and installation guide for dock plates. Eliminates need for dock personnel to leave the dock area and provides in excess of 45,000 lbs. Iarw guide to effective warehouse operations be integrated into a system which allows the warehouseman to press a button on a control panel and cause the dock door to open, the dock plate. Mechanical dock levelers models cm, wl and ws with hydracam lip extension users manual installation, operations, maintenance and parts part no.
Serco mechanical dock levelers incorporate premium features such as a single point adjustment extension. Mechanical edge of dock levelers enhance productivity and efficiency at your warehouse or facility with copperloys mechanical edge of dock leveler. Make certain that the leveler is straight and plumb shim as necessary. Page 1 service manual mechanical dock leveler issue date. Installation manual ritehite loading dock equipment. Kelleys premier afxs dock leveler provides the same proven performance, but incorporates a 5 high, fullwidth, constant structural steel barrier, capable of stopping a 10,000 lb. The manufacturer offers a full line of dock levelers, dock safety equipment, accessories, ergonomic and scissor lift equipment, and industrial trucks. Dock leveler accessory operation electric hand pump. Mcguire technical services can provide planned maintenance specifications, spare parts recommendations, part number breakdowns, warranty and return authorization, and hydraulic. The robust construction and open hinge structure require almost no maintenance. Mechanical dock leveler comes standard with a 16 hinged lip with hydra lip assist, operating range toe guards, and dock. All manual dock leveler units are activated with a pull chain while standing on the deck for easy operation. Chalfant series c mechanical dock levelers with standard 25,000 and 30,000 lb. The topof dock eod by dlm is economical, allowing you to improve loading dock efficiency at a fraction of the cost of pitmounted dock levelers.
Create an energy efficient environment and make your loading dock more functional. They are operated either manually, via a simple pull chain, or hydraulically, most common. Pitbull safetyloc sl60 serco loading dock solutions. Acting as the bridge between your facility and the bed of a docked vehicle. Warning always read and understand the ownersusers manual and become thoroughly familiar with the equipment and its controls before installing or operating equipment. Acting as the bridge between your facility and the truck bed, manual.
Bluff ezpull mechanical edge of dock leveler 20ep72 72. Serco dock levelers bring productivity and safety to the loading dock with a long list of timetested, industryleading features. With lodock in position, drill 916 pilot hole over existing holes at rear of ramp. Modifications or alterations of dock equipment shall be made only with written permission of the. A faulty dock leveler is a potential source of danger to the operator, and to other personnel working near it. Jun 07, 2012 beacon bbl and bble manual edge of dock the beacon manual edge of dock leveler is designed to compensate for uneven heights. Useries mechanical dock leveler owners manual blue giant. Loading dock leveler and plate repair when you need a loading dock leveler repaired, you want it done quickly because down time impacts your profitability.
Mar 26, 2018 loading dock levelers sometimes referred to as dock plates or dock boards are a central point of activity in warehouses and manufacturing facilities. There are numerous upgrades and dock leveler replacement parts available for both manual and hydraulic dock. Ensure that the safety and warning labels stay in place and are legible. Walk the dock down onto the truck bed, and begin loading unloading. Modular dock bridge 15,000 lbs gross vehicle weight. Fast and easy to operate, the bluff ezpull dock leveler is positioned by lifting and pulling the selfstoring handle to the dock floor. It also contains a complete parts list and information about ordering replacement parts. These mechanical dock leveler is pull chain manually activated. Furthermore, viewing our tutorials on dock leveler repair and accessing the dock levelers overview page can provide you with extra benefits. Loading dock levelers sometimes referred to as dock plates or dock. Each series has special installation, maintenance and safety requirements. Kelley mechanical dock leveler 2001 kelley mechanical dock leveler 20 kelley eod edge of dock mechanical leveler. Lip keepers serve as night locks for security and provide safe crosstraffic support when unit is stored.
Dock leveler accessory operation electric hand pump mechanical width in. Kelley 4front entrematic afx airpowered dock leveler. The owner shall see that all nameplates caution and instruction markings or labels are in place and legible and that the appropriate operating and maintenance manuals. Ensure economical and reliable basic docking operations with a assa abloy manual dock leveler manual dock levelers provide an economical, reliable solution for basic dock leveler applications. If dock leveler is not operating normally, discontinue use.
Never allow the service of a dock leveler without using the proper safety equipment. Beacon world class manual edge of dock 8004547159 youtube. In general, pit mount dock levelers are safer, have a higher capacity and can handle a wider range of truck platform heights. Never attempt to work under the dock leveler without properly securing the front and center sections. Tech service phone hours are monday through friday from 8am4. Carrollton september 2001 with the serial numbers 19,701 and higher. If dock leveler fails to operate as outlined in the accompanying manuals operating instructions, refer to the troubleshooting section. Iarw guide to effective warehouse operations introduction. These products feature capacities ranging from 25,000 to 50,000 lbs. Ritehite dock levelers are designed for your most demanding dock operations, offering exceptional durability, reliability and the lowest.
Permanently attaches to dock to create a ramp to trailer. When autoplay is enabled, a suggested video will automatically play next. Dlm, dock leveler, dock levelers, loading dock leveler, manual dock leveler, manual dock levelers, pit mount dock leveler, pit mount dock levelers, pit mounted dock leveler, and pit mounted dock. Individual model numbers and serial numbers must be fi lled out by the user for future reference this manual is an important document it shall be kept with the machine or located where readily available to. Dock leveler, dock levelers, mechanical dock leveler. Dock plates 12,500 to 17,000lb capacities copperloy. Keep clear of all pinch points that could cause injury. Manual dock levelers provide an economical, reliable solution for basic dock leveler applications. This unit requires 5 heavy duty expansion anchors and 9.
Points for consideration for the proper operation and long service life of your dock leveler are indicated as follows. Manual truck restraint, series ml loading dock equipment. Easy to install and operate, our manual dock leveler models are built to be as durable as possible, offering consistent results, quick and easy operation, and very. Use of dock bridge restricted to trained operators. Mechanical dock leveler c loading dock equipment home. This users manual contains information that you need to safely install, operate and maintain the dock leveler. Assa abloy dl6010sm swingdock minidock is a manually operated dock leveler, specifically developed for operators of fleets of standardized vehicles with. In most companies, this is the primary location of movement of product coming into and moving out of a facility. Bluff ezpull edge of dock leveler spring lift system is engineered for oneman operation and helps eliminate back strain. Improper installation that allows a pendant dock leveler lip to be supported by the restraint could result in death or serious injury.
If you are unfamiliar with dock levelers, we believe this video will open your understanding of how most levelers work. Manual dock levelers provide an economical, reliable. As with all quality equipment, keep the dock leveler in good operating. Find the spare parts you need for your copperloy edge of dock leveler or yard ramp, such as lower pin brackets, bushings, bumpers and more. Mechanical dock leveler springlift assist positioning copperloy. Please keep and read this users manual before using your new dock. Beacon manual dock levelers are loading ramps that include a hinged lip design. Please contact manufacturer for the latest information. Do not use this unit to service vehicles outside of its intended working range which is 12 above dock and 12 below dock 15 above dock and 12 below dock for 10 models. With each pass they experience an unpleasant jarring effect. Aug 30, 2011 when autoplay is enabled, a suggested video will automatically play next.
Center the ezpull leveler against the dock with the positioning tabs see page 4 resting on top of the approach plate. Dock leveler owners manual this manual covers dock levelers built after serial number. Mechanical loading dock levelers and equipment poweramp. Our inhouse engineering team can custom manufacture a dock plate to any specification, size or requirement. The lip plate should be secured outward before any work is preformed on the leveler. The topof dock is easy to install on virtually any existing dock and maintenance is reduced to simple, periodic lubrication and adjustment. An accident in a warehouse can injure you or your coworkers, damage equipment, and ruin cargo. Ep hydraulic option quality material handling, inc. Request maintenance personnel to inspect and contact your local bluff dealer if necessary. Three different styles avaible, contractor grade, standard and heavy duty. Vestil pull bar option for edgeodock dock leveler, model. Installation, operation and maintenance manual for the following dock lift model numbers throughout this manual, units are refered to by series.
Spare parts for dock equipment dock ramps copperloy. Post safety warnings and barricade work area at dock level and at ground level to prevent unauthorized use of the dock leveler during maintenanceservice. How mechanical dock levelers work ddm garage doors. Maintaining the proper operation and safety of your dock levelers and related equipment should be a numberpriority, regardless of the frequency in which the equipment is used. Acting as the bridge between your facility and the trailer parked at the loading dock, a mechanical leveler offers ease of use and zero energy costs. The 105 manual mini dock leveller is equipped with a swing lip. Mechanical dock leveler springlift assist positioning. Mechanical operation, poweramp manufactures premium loading dock equipment for any warehouse or distribution center, including dock levelers, truck restraints, dock bumpers and more. Ensure back plate lies flat with dock face shim if necessary. Failure to read and understand the ownersusers manual could. Follow safe operating procedures described in this users manual and in the operation placard which was shipped with the leveler. Specifications, operating instructions, and illustrations included in this manual are subject to change without notice.
Mcguire technical services can provide planned maintenance specifications, spare parts recommendations, part number breakdowns, warranty and return authorization, and hydraulic, electrical, and mechanical troubleshooting. If either labels or placard is lost, contact your local distributor for replacement. Many forklift operators travel across conventional dock levelers more than 100,000 times each year. Some of the spare parts youll see here are parts for our eods like lower pin brackets, bushings, bumpers, pins and more. Safety general continued keep away from hinge when operating leveler. To illustrate which connections are to be made in the. Capacity, operation and maintenance instruction plates, tags or decals are changed to specify any modifications or additions to the vehicle. In addition to our standard dock plate, all of our dock plates for sale are available in special order configurations.
Unique activation bar allows easy operation from the top of the dock. Mens crewneck fleece sweatshirt pullover solid sweater long sleeve knitted pullover basic slim fit casual. The nhs series dock leveler comes equipped with an electrical control panel, which allows pushbutton operation of the dock leveler functions. Do not operate the dock bridge when anyone is in front of it. In a loading dock, one problem to overcome is the problem of bridging the gap between a truck.
Chalfant series ml manual truck restraint makes dock safety affordable and easy. Mechanical dock levelers are also able to be retrofitted with a hydraulic conversion kit, offering hydraulic operation. Mechanical dock levelers pentalift equipment corporation. Read and understand the owners manual before using or servicing the leveler. Do not operate the dock leveler when anyone is in front of it. If you do feel confident working on levelers, and if you remember only one thing from this video, it is this. The owner user should, therefore, train and instruct all operators in the safe operation and use of the loading dock equipment in accordance with manufacturers. This video was produced to help you understand how dock levelers work so you can determine if this is the sort of work you feel qualified to do. Follow procedures on placards posted near dock bridge. The owner shall see that all nameplates, cautioninstruction markings or labels are in place and legible, and that the appropriate operating maintenance manuals are provided to users.
Each nhs dock leveler unit and control panel has been factory prewired and tested to ensure satisfactory operation. Mechanical dock leveler comes standard with a 16 hinged lip with hydra lip assist, operating range toe guards, and dock bumpers. To release dock leveler from the parked position, known as the cross traffic position, pull the release chain and hold until the upward motion stops. Page 2 mechanical dock leveler m and fmc group 01, section 01, page 1 mechanical dock leveler. Get 100% fulltime safety at dock level, as well as below dock. The mini dock leveller cannot be removed making it an ultimately safe alternative. Handle is attached to mount plate for shipping purposes only. Additional features include antislip checker plate flooring, mechanical locks and stops, and maintenancefree springs. To find more information about spare parts for some of our great loading dock equipment like our edge of dock levelers and for our assortment of yard ramps, click on the pdfs below or visit the specific equipment page. The most common warehouse accidents involve forklifts and manual. Hydraulic and manual dock levelers are usually recessed into the dock in a concrete pit. Request maintenance personnel to inspect and contact your local. They are operated either manually, via a simple pull chain, or hydraulically, most common with an electric pump driving a piston to lift the plate.
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